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The Takawe, Pune, unit of Tetra Pak India will
serve as the global sourcing centre for tetra fino, the latest of liquid packaging
solution from Tetra Pak.
Factory Manager Jean Louis Joner, Tetra Pak India, says
this would happen despite greater demand for tetra fino from other countries, particularly
China, Egypt and Ecuador.
"The tetra fino technology is a new technology. The
know-how and experience needs to be tracked before we spread its production
worldwide," said Joner, reiterating that India will continue to be the only global
centre for another two years. A plant in China is likely after that, followed by other
countries, he said.
About 90 per cent of the present production is exported
outside India, especially to China, with Egypt and Ecuador fast catching up. "The
number of factories supplying filling machines (using tetra fino as the packaging
material) coming up in these countries has been more than the forecast," says Joner,
which will see stepped up of production at the Takawe plant.
The company expects to produce nearly 400 million tetra
fino packages during calendar 2000, out of the total 700 million projected this year.
Tetra fino is a flexible aseptic packaging for liquid
products that has the same multi-layering of paper, aluminium foil and polymer as in tetra
brik cartons, but is cheaper as a result of using thinner paper and no thick board.
Besides making the material for tetra fino, Tetra Pak
India supplies material for tetra packaging including tetra brik cartons, packaging
machines, and food processing systems.
Tetra Pak India began full-fledged operations in India in
1996 with the Takawe unit, with an investment of Rs 80 crore. Prior to
this, the company had a 20 per cent share in Hindusthan Packaging Company Ltd., located at
Itola near Baroda, since the 1980s, which it upped to 100 per cent in mid-1999 with an
investment of Rs 60 crore.
The Itola plant continues to provide slower filling
machines and materials for the TB10 tetra briks, while the Takawe plant caters to the high
speed TB Aseptic tetra briks.
The Takawe unit has a capacity to produce 1.2 billion
packages annually, which can be upped to two billion packages with the addition of another
sealing machine. The Itola plant has a capacity for 800 million packages. However, the
company could use only 200 million-package capacity from the Takawe plant and 300 million
from the Itola plant during 1999, which is expected to reach 700 million this calendar
year from the Takawe plant, and 300 from the Itola plant.
The company, besides increasing thrust to open up the
Indian market,
will focus on exports. "One way to increase capacity utilisation is to increase
exports," said Joner. The company also acquired the Tetra Pak Processing Systems from
Alfa Laval (India) Ltd., which has now merged into Tetra Pak India operations. Both Alfa
Laval and Tetra Pak are Tetra Laval companies, but the 12 billion dollar Tetra Laval group
is in the process of selling off Alfa Laval, globally.
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