Pune:
Thermax Babcock and Wilcox (TBW), an old player in the field
of condition assessment and remaining life analysis (CA
& RLA) of boilers, has bagged a prestigious assignment
the CA & RLA study of a 500mw boiler (unit No
6) at NTPC, Korba, Chattisgarh, against stiff competition
from BHEL, ABB and CPERI.
TBW
has already been awarded the Well-Known Remnant
Life Assessment Organisation certificate by the
Central Boiler Board of India. The study was carried out
by a team of 25 TBW engineers at NTPC, Korba, in September
2002. This was the first 500mw boiler study for TBW after
110mw and 210mw studies.
The
CA & RLA study assessed the current condition of the
boiler pressure parts and predicted its safe and useful
remaining life. It comprised of various onsite non-destructive
tests, metallurgical tests and Babcock & Wilcox (USA)
patented tests such as non-destructive oxide scale thickness
measurement, hone and glow as per the guidelines laid
by Indian Boilers Regulation No 391A. This was to avoid
premature retirement of boiler components on the basis
of the design life; the actual useful lives could well
often be in excess of the design life.
The
timely completion and quality of study in the stipulated
shutdown time has enabled NTPC to gain confidence and
deep faith in TBW. NTPC, the leading power supplier to
the nation, has appreciated the quality of work of the
RLA study done by TBW. All the major problems faced by
this unit were addressed in this RLA study.
TBW,
a joint venture between Babcock & Wilcox of USA and
Thermax of India, manufactures and installs a vast range
of steam generation systems for captive and co-generation
power plants and the process industry. The companys
quality system is certified under ISO 9001. TBW also has
its manufacturing approved under the ASME (American Society
of Mechanical Engineers) for power boilers, unfired pressure
vessels and pressure piping.
TBW
acquired ISO 9001-certification in 1994 with the latest
revision in 1997 for the design, manufacture, supply,
erection and commissioning of boilers. In FY 2002, TBW
notched up a turnover of Rs 93 crore.
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