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In 1981, there were few
units producing printing and writing paper (PWP) using bagasse as
the primary raw material. Further, the technology for production
of newsprint from bagasse pulp was unknown and the attempts made
elsewhere was not successful on a commercial scale.
In the fifties,
commercial bagasse-based newsprint plants were set up in Cuba and
Louisina, US. They suffered from high operating costs. Quality was
also an issue there. Even in late seventies, the two mills
established in Peru and Mexico, based on the process developed by
a Mexican Dr Cual, soon became unviable due to technical reasons.
Against this bleak
scenario, the TNPL project was conceived to meet the twin
objectives of conserving the fast-depleting forest resources and
to reduce dependence on imported newsprint. Promoted by the Tamil
Nadu government, the project received the support of the World
Bank and other domestic financial institutions in view of its
importance to the country and other sugar producing countries.
TNPL commenced operations
with a capacity to roll out 50,000 tpa of newsprint and 40,000 tpa
of PWP. The company entered into unique bagasse-steam exchange
contracts with various sugar mills in Tamil Nadu. TNPL, in
exchange for bagasse, would meet the cost of boilers and coal at
those sugar mills.
Initially, TNPL incurred
losses due to unremunerative newsprint prices. With financial
assistance from institutions, the company came out of the woods.
Since then, the company never looked back. The doubling of its
capacity at an outlay of Rs 583 crore in 1995, reducing its
capital, becoming the first paper mill to roll out pink newsprint
in India, is all history now.
Mastering
the technology, TNPL is now assisting others in the world
in setting up similar paper mills. The company assisted
Quena Newsprint, Egypt, to set up 1.2 lakh tpa plant there.
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